ElectroCellSystems offers a breakthrough solution to one of the biggest challenges in modern facilities: cooling towers plagued by dirty condenser water, poor heat transfer, high energy use, and heavy chemical dependency. Designed as a next-generation electrostatic side-stream particle precipitator, the ElectroCell system removes up to 95% of suspended solids down to 1 micron—without the need for sand, screens, or backwashing. It’s a smarter, more efficient approach to water treatment powered by innovation, not outdated filtration methods.
Table of Contents
The Problem: Why Traditional Filtration Fails
Most cooling towers rely on sand filters or disk filters to manage suspended solids. These systems require substantial pumping energy, frequent media changes, and still fail to remove the smallest, most problematic particles (1–3 microns). These particles remain in circulation, clogging chiller tubes, reducing thermal efficiency, and breeding bacteria like Legionella. The result? Increased energy costs, higher water usage, and more maintenance headaches. Commercial Energy Savers recognized the need for a more effective, low-maintenance alternative—and built the ElectroCell system to address every one of these weak points.
Innovation at the Core: Electrostatic Particle Precipitation
At the heart of ElectroCell’s success is electrostatic precipitation technology. Rather than relying on mechanical media to trap particles, the system uses alternating positive and negative charges to bind suspended particles together. These micro-particles coalesce into larger clusters, which are then purged during regular conductivity-activated bleed cycles. No backwash required. The design is elegant, efficient, and radically reduces operational complexity.
Beyond Suspended Solids: Tackling Dissolved Contaminants Too
Traditional filters only address suspended solids—but ElectroCell goes further. It also treats dissolved particles by collapsing the laminar boundary between the water and the pipe wall using electro-hydrodynamic (EHD) technology. This not only improves water clarity but also enhances heat transfer inside the chiller tubes. The system doesn’t just prevent fouling—it actively removes scale buildup, restoring thermal performance over time.
Designed for Simplicity, Built for Performance
ElectroCell is a skid-mounted, modular system that connects directly to the condenser water loop. Installation is straightforward: inlet, outlet, drain, and a standard 20-amp electrical connection. The system is controlled via a color touchscreen PLC and can be integrated with any building automation platform using BACnet, Modbus, or LonWorks. It’s plug-and-play for facilities already running digital monitoring—and a game-changer for those still dealing with analog maintenance routines.
Energy, Water, and Chemical Savings That Add Up
The real power of ElectroCell lies in the data:
- 12–15% energy savings on chillers, thanks to improved heat transfer
- 20–25% reduction in makeup water for cooling towers
- Significant reduction in chemical use, since fewer solids require suspension and flushing
These savings lead to a typical ROI in under 24 months, making this system not only a smart engineering upgrade but a financially sound investment.
Cleaner Systems, Safer Operations
By removing 95% of particles down to 1 micron, the ElectroCell system helps eliminate the environments where bacteria like Legionella thrive. Fewer solids mean less biofilm, lower biological risk, and extended equipment lifespan. It also reduces wear on pumps, valves, and heat exchangers. This isn’t just a filtration solution—it’s a complete risk reduction strategy for mission-critical buildings.
Proven Results, Real-World Validation
ElectroCell has been tested and validated in hundreds of commercial settings over the last 15 years. From large hospitals to high-rise office buildings, data centers to manufacturing plants, the results have been consistent: cleaner systems, measurable savings, and far less maintenance. Each unit is backed by a 2-year warranty and supported by Commercial Energy Savers’ expert service team.
Built to Work With—Not Against—Your Chemical Program
Unlike media filters that interfere with chemical programs or require constant rebalancing, the ElectroCell system is complementary to existing treatment plans. Once particles are removed, chemicals work more effectively at lower doses. You get better results with less chemical waste, reducing both operational cost and environmental impact.
Conclusion: The Future of HVAC Water Treatment Is Here
Commercial Energy Savers doesn’t just distribute a better filter—they represent a smarter way to manage water in cooling systems. With unmatched performance, intuitive automation, and validated savings, the ElectroCell system is changing how buildings across the U.S. manage cooling tower water. If you’re responsible for energy budgets, sustainability, or building performance, this is a system worth serious consideration.
